Polán and Consuegra plants for efficient treatment of pig slurry

Polán and Consuegra plants for efficient treatment of pig slurry

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Sener Energy / Sustainable Fuels / Biogas / Spain
Polán and Consuegra plants for efficient treatment of pig slurry
Client: Valpuren Comatur & Valpuren Bañuelo
Start date: 2007, January
Country: Spain

Sener has developed technology for anaerobic co-digestion of slurries that avoids greenhouse gas emissions when applying the slurry as manure, suppresses the bad odours given off in that process and recovers the renewable energy from the slurries in the form of combustible gas (biogas) or as electrical energy.

Plant design is based on optimising the efficient use of energy and providing maximum operating flexibility and service modes. All condensed water, after being treated, is incorporated into the cooling tower’s water circuit,

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Sener has developed technology for anaerobic co-digestion of slurries that avoids greenhouse gas emissions when applying the slurry as manure, suppresses the bad odours given off in that process and recovers the renewable energy from the slurries in the form of combustible gas (biogas) or as electrical energy.

Plant design is based on optimising the efficient use of energy and providing maximum operating flexibility and service modes. All condensed water, after being treated, is incorporated into the cooling tower’s water circuit, thanks to which the plant is classified as “zero waste”.

The plant includes two gas motors that each have an alternator for generating the electricity (electric and thermal) needed by the plant and for selling the excess. The plant has also got a dual fuel supply system (biogas and natural gas), the sub-systems related to water supply, cooling towers, water pump groups, a compressed air network, fire protection installations, an electricity sub-station, a bridge crane, a lorry weighbridge, electrical equipment and the instrumentation and control equipment.

MAIN CHARACTERISTICS:

  • Slurry treatment capacity: 300 t/day (equiv. 100,000 t/year)
  • Service factor: 8,000 hours/year (333 days/year)
  • Utilisation: 100%
  • Operating period: 8,000 hours/year
  • Production rate: Continuous
  • Electricity generation: 16.546 MWe
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Boroa combined cycle plant

Boroa combined cycle plant

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Sener Energy / Thermal Generation / CCGT – Combined Cycle Gas Turbines / Spain
Boroa combined cycle plant
Client: NP/ESB INTERNATIONAL ESBI
Start date: 2000, January
Country: Spain
End date: 2005, January

Boroa combined cycle plant, Amorebieta, Biscay, Spain.

The combined cycle at Boroa in Amorebieta (Biscay-Spain), with its 800 MW, provides high thermal efficiency with combustion of natural gas (55%) and low emissions of pollutants to the atmosphere. It has a multi-axis confi guration with two gas turbines, General Electric Fr 9FA model of 250 MW each, two recovery boilers with three pressure levels and one steam turbine of 280 MW.

To realise this project, Sener set up a consortium with General Electric and ACS,

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Boroa combined cycle plant, Amorebieta, Biscay, Spain.

The combined cycle at Boroa in Amorebieta (Biscay-Spain), with its 800 MW, provides high thermal efficiency with combustion of natural gas (55%) and low emissions of pollutants to the atmosphere. It has a multi-axis confi guration with two gas turbines, General Electric Fr 9FA model of 250 MW each, two recovery boilers with three pressure levels and one steam turbine of 280 MW.

To realise this project, Sener set up a consortium with General Electric and ACS, also being responsible for the project engineering.

Besides, Sener took on the role of plant contractor for the design, supply and construction, and participated in the selection of the site, evaluation of cooling system alternatives (open circuit, cooling towers, aerocondensers), studies regarding connection to the electricity network, analysis of the environmental impact and the engineering, purchase management and building:

  • Project description:
  • 800 MW, 2x2x1, with air cooled condensers.
  • GE (turbines Fr 9FA), HRSG DOOSAN.
  • Owner’s engineering, previous to turn-key contract.
  • EPC Contract in consortium with GE Energy and ACS.
  • Scope: Detail engineering, procurement project management, construction supervision, commisioning and Start-up, and tests.
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Cogeneration plant with treatment of slurry in Juneda

Cogeneration plant with treatment of slurry in Juneda

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Sener Energy / Sustainable Fuels / Biogas / Spain
Cogeneration plant with treatment of slurry in Juneda
Client: TRACJUSA
Start date: 1999, January
Country: Spain

This Cogeneration Plant is designed to eliminate pig slurry by means of a new VALPUREN® process, developed by SGT and Sener. The process consists of a combination of biological and physical-chemical treatments that transform the slurry into organic-mineral fertilizer and generate electricity. The plant is located in Juneda district (Lleida).

Sener realised the project in “turn key mode” (EPC-Lump Sum Turn Key). It is equipped with a gas cogeneration system of 16 MW power. The cogeneration is based on motor generator units powered by natural gas and biogas produced in the process.

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This Cogeneration Plant is designed to eliminate pig slurry by means of a new VALPUREN® process, developed by SGT and Sener. The process consists of a combination of biological and physical-chemical treatments that transform the slurry into organic-mineral fertilizer and generate electricity. The plant is located in Juneda district (Lleida).

Sener realised the project in “turn key mode” (EPC-Lump Sum Turn Key). It is equipped with a gas cogeneration system of 16 MW power. The cogeneration is based on motor generator units powered by natural gas and biogas produced in the process.

The plant manages the slurry generated in farms of the zone and has the following key figures:

  • Entry of slurry: 100,000 t/yr
  • Production of fertilizer: 6,500 t/yr
  • Production of biogas: 400 Nm3/h
  • Generation of electricity: 16 MW
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